Custom YRS3-3M Multi-Axial Warp Knitting Machine Factory

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YRS3-3M Multi-Axial Warp Knitting Machine

Application Fields: Aerospace, wind turbine blades, lightweight automotive, and other high-performance industrial fabric production
Fabric Characteristics: Weft can be laid at any angle between -30° and +30°. Optional chopped layers or nonwoven fabrics (20–600 g/m²) can be added. Fabric weight typically ranges from 450–1500 g/m².

 

Machine Speed 50-2000r/min 50-1300r/min
Workshoping Width 101" 
 Daily Output 4000-6000kg (for reference only; actual output may vary depending on fabric construction and process) 3000-4500kg (for reference only; actual output may vary depending on fabric construction and process)

Application

  • Specification

Description: Capable of automated multi-layer, multi-angle weft laying with three independent weft-laying systems, all servo-controlled.
Applicable Fibers: Glass fiber, basalt fiber
Core Products: Multi-axial glass fiber fabrics, multi-axial basalt fiber fabrics

About
Changzhou Yuanyang Electromechanical Technology Co., Ltd.

Located in Changzhou, Jiangsu Province—a key hub of the textile equipment industry in China, Changzhou Yuanyang Electromechanical Technology Co., Ltd. is a high-tech enterprise integrating R&D, manufacturing, sales and service dedicated to the textile machinery sector. Since its establishment, the company has been adhering to the mission of "Driving Innovation in Textile Machinery with Technology, Building Industry Trust with Quality", deeply rooted in the warp knitting equipment and supporting fields. Relying on profound technical accumulation, rigorous manufacturing techniques and a comprehensive service system, it has become a highly competitive professional supplier in the domestic textile machinery industry.

As China High Speed Multi-Axial Warp Knitting Machine Manufacturers and China YRS3-3M Multi-Axial Warp Knitting Machine Suppliers, our main business focuses on the R&D and sales of high-end textile machinery. Its core product portfolio includes mainstream warp knitting equipment, such as stitch-bonding machines, biaxial warp knitting machines, multiaxial warp knitting machines, carbon fiber multiaxial warp knitting machines, powder-scattering machines, and web-laying machines. Meanwhile, it provides personalized customization services for a range of high-precision warp-knitting accessories and specialized equipment. The products are widely used in multiple fields, including industrial textiles, high-end fabrics, carbon fiber composite materials, and non-woven fabrics. Featuring high efficiency, stability, intelligent precision, and energy conservation, they can meet the diversified production demands of textile enterprises of different scales, helping customers improve production efficiency and product quality.

Based on the present and looking into the future, Changzhou Yuanyang Electromechanical Technology Co., Ltd. will continue to uphold the core values of "Innovation, Quality, Integrity and Win-Win Cooperation". It will further deepen technological R&D, optimize product portfolio, upgrade service quality, and strive to provide higher-quality warp knitting equipment solutions for global textile enterprises, joining hands with customers to create a bright future for the high-quality development of the textile industry.

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Machine for Fiberglass Textile Industry knowledge

Changzhou Yuanyang Electromechanical Technology Co., Ltd. builds the YRS3-3M Multi-Axial Warp Knitting Machine for mills producing multi-axial glass fiber and basalt fiber reinforcement fabrics. The machine lays weft yarns at any angle between -30° and +30° across three independent servo-controlled weft-laying systems, then binds the layered structure into a stable fabric for downstream composite processing.

We manufacture this model in Jiangsu, China, alongside our biaxial, chopped-fiber and carbon-fiber multiaxial ranges, and configure each unit around the fiber type, fabric weight and production target of the project.

Where the YRS3-3M Fits in Production

As a Yrs33m Multiaxial Warp Knitting Machine Manufacturer, we match product configuration to the application, operating limits, interfaces and acceptance criteria defined for each project.

Multi-axial warp knitting produces reinforcement fabrics in which warp, weft and diagonal yarn layers are held together by a fine knitting thread rather than woven interlacing. That structure keeps fibers straight, so the finished laminate carries load along the intended directions. The YRS3-3M is aimed at exactly this class of fabric.

  • Aerospace and wind energy: multi-axial glass and basalt reinforcement for blade shells, spar caps and structural panels.
  • Lightweight automotive: multi-axial reinforcement layers for body panels and structural inserts.
  • Other high-performance industrial fabric: any application needing controlled fiber orientation and repeatable areal weight.

Because the weft angle is adjustable rather than fixed at 90°, the same machine can serve several fabric designs without a mechanical rebuild — a practical advantage for plants running mixed order books.

Core Specifications

The figures below describe the standard YRS3-3M configuration. Final values are confirmed against the fabric construction and fiber used in each project.

Parameter Specification Practical Meaning
Weft laying angle -30° to +30°, freely selectable Sets diagonal reinforcement direction per fabric design
Weft-laying systems Three independent, all servo-controlled Automated multi-layer, multi-angle laying in one pass
Machine speed 50–2000 r/min / 50–1300 r/min Speed band selected with the fabric build
Working width 101" Defines usable fabric width and downstream cutting plan
Fabric weight Typically 450–1500 g/m² Covers common reinforcement builds
Optional layers Chopped layer or nonwoven, 20–600 g/m² Adds surface veil or flow medium in the same line
Daily output (reference) 4000–6000 kg / 3000–4500 kg Varies with fabric construction and process settings
Applicable fibers Glass fiber, basalt fiber Core output: multi-axial glass and basalt fabrics

Daily output is a reference band only. Real throughput depends on areal weight, weft angle pattern, number of layers and the running speed the fiber tolerates without damage.

Configuration Options

We treat the YRS3-3M as a configurable platform rather than a fixed catalogue item. Depending on the fabric to be produced, the build may include:

Weft system count

Three servo weft systems as standard; layer sequence set by fabric design.

Chopped / nonwoven module

Optional chopped layer or nonwoven feed from 20 to 600 g/m².

Fiber adaptation

Yarn path and tension elements matched to glass or basalt fiber behavior.

Structure and layout

Frame and layout adjustments where workshop space or line flow requires it.

Controls and Line Integration

All three weft-laying systems are servo-driven, which is what makes free-angle laying repeatable from one roll to the next. We configure the control system around the required line interface — the signals the machine must exchange with upstream creels, powder-spreading units or downstream winding and inspection equipment.

  • Servo control of each weft system for independent angle and density setting.
  • Recipe storage so a validated fabric construction can be recalled rather than re-set by hand.
  • Interface points defined during engineering, before the frame is built.

Where a project combines multi-axial laying with a powder layer, our YAS Auto Powder-Spreading Machine can be coordinated into the same process chain, and laid-scrim lines such as the LS Rotary Type Laid Scrim Machine cover lighter reinforcement formats.

Materials and Fabric Engineering

Glass and basalt fibers are brittle relative to textile yarns. They abrade against sharp edges, they do not tolerate tight bend radii, and they hold tension poorly if the yarn path is inconsistent. Machine design for these fibers therefore concentrates on smooth guide surfaces, controlled tension and stable weft placement rather than raw speed alone.

Fabric weight typically lands between 450 and 1500 g/m². Heavier builds mean more layers and more yarn per meter, which lowers running speed but raises areal weight per pass. We use the target fabric specification — layer sequence, angle set, areal weight and binder thread — to fix the working point before quotation.

Installation, Commissioning and Acceptance

Our engineers attend the customer's plant for installation, commissioning and training, and stay until the machine runs the agreed fabric to specification. Acceptance is normally built around a trial run of the actual production fabric rather than a no-load demonstration.

  1. Site and utility check against the agreed layout and power supply.
  2. Mechanical installation and alignment of the frame and weft systems.
  3. Electrical connection, control parameter setting and safety checks.
  4. Trial production of the target fabric, with angle, weight and speed verified.
  5. Operator and maintainer training on the running machine.

Quality Control and Manufacturing

Yuanyang operates a 12,000+ m² production base with standardized workshops, an intelligent warehouse and dedicated inspection rooms. Control runs from component procurement through machining, assembly and final testing; every unit is tested before dispatch. Our annual production capacity is over 200 sets, with more than 30 sets exported each year.

Because we also run fabrication work in-house, our engineers see how the equipment behaves in real production — knowledge that feeds back into structural and process decisions on new builds.

Maintenance, Spares and Training

We provide hands-on training for knitters, maintainers and workshop management, either at our factory or on site after installation. Training at our plant typically runs one to two months and includes participation in the installation process, so operators understand the machine before it reaches their own floor.

  • Wear-part replacement guidance and spare-part identification for the weft systems and yarn path.
  • Assistance compiling quality system documentation for the new line.
  • Long-term technical support during production, with rapid response to equipment issues.

Information We Use to Configure Your Solution

A workable proposal needs the production reality, not just a model number. The following inputs let us fix the configuration and quote accurately.

Input Why We Need It
Fiber type and yarn count Sets yarn path, tension range and guide selection
Fabric construction and layer sequence Determines weft angle set, layer count and binder
Target areal weight Fixes the practical running speed band
Required working width Confirms width against downstream cutting plan
Optional chopped or nonwoven layer Decides whether the additional module is included
Daily production target Sizes the line and the number of units
Workshop layout and utilities Drives frame layout and installation planning
Line interface requirements Defines control signals to upstream and downstream units

Related Equipment in Our Range

The YRS3-3M sits within a broader fiberglass textile programme. Where a project needs a different fiber architecture, we build the matching machine on the same engineering basis.

  • YRS3-M-H High Strength Biaxial Warp Knitting Machine — biaxial reinforcement where two fiber directions are sufficient.
  • YRS3-3M-C Carbon Fiber Multi-Axial Warp Knitting Machine — the multiaxial platform adapted to carbon fiber.
  • Chopped-fiber biaxial models and stitch-bonding machines for nonwoven and chopped-layer production.

Frequently Asked Questions

What weft angles can the YRS3-3M lay?

The weft can be laid at any angle between -30° and +30°, set through the servo-controlled weft systems. Combined with the warp direction, this produces the diagonal reinforcement pattern required by the fabric design.

Can it add a chopped layer or nonwoven fabric?

Yes. An optional chopped layer or nonwoven fabric can be added at 20–600 g/m², which is useful when the reinforcement needs a surface veil or a flow medium integrated in the same pass.

Which fibers is the machine built for?

The standard configuration is set up for glass fiber and basalt fiber, producing multi-axial glass and basalt reinforcement fabrics. Carbon fiber multiaxial production uses the dedicated YRS3-3M-C model.

What fabric weight range does it cover?

Fabric weight typically ranges from 450 to 1500 g/m². Heavier constructions reduce the practical running speed, so the working point is agreed against the actual fabric specification.

How is the machine installed and accepted?

Our engineers travel to the customer's plant for installation, commissioning and training, and acceptance is based on trial production of the target fabric with angle, weight and speed verified on site.

What training is available for our operators?

We train knitters, maintainers and workshop management, either at our factory for one to two months or on site after installation. Factory-based training includes participation in the installation process so operators gain practical experience before production starts.