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YS Stitch Bonding Machine

Applicable Fibers: Chemical fibers
Products and Application Fields: Lixin fabric, wire harness tape, medical bandages, garment interlinings, curtain fabrics, home textile stitch-bonded nonwoven fabrics, shoe materials, and waterproof membranes.

 

Machine Speed 50-1200r/min
Workshoping Width  4400MM (173")
Specification Shoes Material 150g
Daily Production 5000 m² (for reference only, actual output may vary depending on the fabric construction and process)

Application

  • Specification

Description: similar to Malimo/Maliwatt, Textile and non-textile materials are stitched into fabric through a warp knitting loop structure. By incorporating the warp knitting loop structure into base materials such as woven fabrics, a loop pile effect is created, resulting in bottom-loop pile fabrics.
Advantages: High efficiency and high operating speed, fewer processing steps, low cost with high output, wide fiber adaptability, and stable performance.

About
Changzhou Yuanyang Electromechanical Technology Co., Ltd.

Located in Changzhou, Jiangsu Province—a key hub of the textile equipment industry in China, Changzhou Yuanyang Electromechanical Technology Co., Ltd. is a high-tech enterprise integrating R&D, manufacturing, sales and service dedicated to the textile machinery sector. Since its establishment, the company has been adhering to the mission of "Driving Innovation in Textile Machinery with Technology, Building Industry Trust with Quality", deeply rooted in the warp knitting equipment and supporting fields. Relying on profound technical accumulation, rigorous manufacturing techniques and a comprehensive service system, it has become a highly competitive professional supplier in the domestic textile machinery industry.

As China YS Stitch Bonding Machine Manufacturers and China YS Stitch Bonding Machine Suppliers, our main business focuses on the R&D and sales of high-end textile machinery. Its core product portfolio includes mainstream warp knitting equipment, such as stitch-bonding machines, biaxial warp knitting machines, multiaxial warp knitting machines, carbon fiber multiaxial warp knitting machines, powder-scattering machines, and web-laying machines. Meanwhile, it provides personalized customization services for a range of high-precision warp-knitting accessories and specialized equipment. The products are widely used in multiple fields, including industrial textiles, high-end fabrics, carbon fiber composite materials, and non-woven fabrics. Featuring high efficiency, stability, intelligent precision, and energy conservation, they can meet the diversified production demands of textile enterprises of different scales, helping customers improve production efficiency and product quality.

Based on the present and looking into the future, Changzhou Yuanyang Electromechanical Technology Co., Ltd. will continue to uphold the core values of "Innovation, Quality, Integrity and Win-Win Cooperation". It will further deepen technological R&D, optimize product portfolio, upgrade service quality, and strive to provide higher-quality warp knitting equipment solutions for global textile enterprises, joining hands with customers to create a bright future for the high-quality development of the textile industry.

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  • What Is a Tricot Warp Knitting Machine A tricot warp knitting machine is a textile production machine that forms fabric by looping many parallel yarns fed from a warp beam, with each needle working its own yarn at the same time rather than a single yarn traveling across the width of the fabric. This is the defining di...

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Machine for Chemical Fiber Textile Industry knowledge

Changzhou Yuanyang Electromechanical Technology Co., Ltd. builds the YS Stitch Bonding Machine for chemical fiber webs, yarns and base fabrics that are bonded by a warp-knitting loop structure rather than by adhesive or needling. We manufacture this machine in Danyang, Jiangsu, inside a 12,000+ m² production base with an annual capacity of more than 200 sets, and we configure each unit around the fibre, fabric construction and daily output the customer needs to reach.

The YS is the general-purpose stitch-bonding platform in our chemical fibre range. It suits converters producing lixin fabric, wire harness tape, medical bandages, garment interlinings, curtain fabrics, home-textile stitch-bonded nonwovens, shoe materials and waterproof membrane substrates, where the same line has to change fabric style frequently without losing loop stability.

What the YS Stitch Bonding Machine Does

The working principle follows the Malimo / Maliwatt family: textile or non-textile material is fed as a web or base fabric and stitched through with warp-knitting loops, so the fabric is consolidated mechanically. Because the loop structure is introduced into woven or nonwoven substrates, the machine can also produce bottom-loop pile effects where the pile is formed on the reverse side of the base cloth.

Compared with chemical bonding or needle punching routes, stitch bonding removes processing steps, keeps fibre waste low and holds the fabric together without binder chemistry. That is why the YS is often chosen where a converter needs a stable, repeatable nonwoven with a defined loop density and a predictable hand.

Core Specifications

Parameter YS Stitch Bonding Machine Selection Meaning
Applicable fibres Chemical fibres Polyester, polypropylene, viscose, polyamide and blends used in nonwoven and interlining production
Machine speed 50–1200 r/min Speed is set against loop density, yarn count and web weight, not run at maximum by default
Working width 4400 mm (173 in) Defines usable fabric width and the downstream slitting or finishing layout
Reference fabric Shoe material, 150 g/m² Used as a benchmark construction when estimating output
Daily production Approx. 5000 m² (reference) Actual output varies with fabric construction, yarn and process settings

The 5000 m² daily figure is a reference point for the 150 g/m² shoe-material construction. Heavier webs, tighter loop densities or slower yarns reduce it; lighter constructions with stable web formation can run higher. We calculate the working point with the customer before quoting so the drive, yarn guide and take-up settings match the real fabric.

Applications We Build the YS Around

  • Lixin fabric and garment interlining — light webs consolidated into a stable, drapeable substrate for fusible and non-fusible interlining lines.
  • Wire harness tape — mechanically bonded base fabric that holds its edge and resists fraying during slitting.
  • Medical bandages — binder-free consolidation for products where chemical residue is not acceptable.
  • Curtain and home-textile nonwovens — bottom-loop pile effects and structured surfaces produced directly on the stitch-bonding line.
  • Shoe materials — the 150 g/m² benchmark construction used for output planning.
  • Waterproof membrane substrates — dimensionally stable carrier fabrics for subsequent coating or lamination.

Where the YS Sits in Our Stitch-Bonding Range

We supply three stitch-bonding platforms for chemical fibre and glass fibre work. The choice depends on the fibre, the web weight and whether the line has to run at high speed continuously or handle frequent style changes.

Model Positioning Typical Fit
YS Stitch Bonding Machine General-purpose chemical fibre platform Mixed product portfolios, interlining, tape, bandage, home textile
FB Fiber Web Stitch Bonding Machine Web-fed consolidation Carded web lines feeding directly into stitch bonding
YHS High Speed Stitch Bonding Machine High-throughput continuous production Single-construction runs where output per shift is the priority

For glass fibre and chopped-fibre consolidation, the FC Chopped Stitch Bonding Machine and FCD double version cover a different material family; the YS remains the chemical fibre machine.

Configuration Options

The YS is not a fixed catalogue item. Depending on the fabric programme, we adjust the following before the machine is built:

  • Working width and gauge — matched to the finished fabric width and the loop density the product requires.
  • Yarn guide and bar configuration — set for the fibre type, yarn count and the loop structure being formed.
  • Web or base-fabric infeed — adapted to whether the line is fed from a card, a roll or an inline web former.
  • Take-up and batching — sized for the roll diameter and downstream handling in the customer's workshop.
  • Drive and control — configured around the required line interface, speed range and operator control level.
  • Machine structure and layout — redesigned where the workshop footprint or material path requires it.

Installation, Commissioning and Training

Once the machine reaches the customer's factory, our engineer attends site for installation, commissioning and training until the line is running to the agreed fabric. Training covers knitter operation, maintainer routines and workshop management topics such as quality control, production planning and process parameters.

Hands-on training can also be arranged at our fabrication workshop, where participants join the installation process and gain practical maintenance experience. Typical training blocks run one to two months depending on the scope. We also assist customers in establishing and compiling quality system documentation for the new line.

Quality Control and Pre-Delivery Verification

Every YS machine is assembled, tested and verified in our own production base before shipment. Control runs from component procurement through machining and assembly to finished-product testing and debugging, with each unit passing a pre-delivery test before it is released.

Our R&D team of senior industry engineers continuously optimises product performance and structural design, which is how the YS platform keeps pace with changes in chemical fibre fabrics and nonwoven constructions.

Information We Use to Configure Your Solution

A YS proposal is built from the working point, not from a standard sheet. The following inputs let us size the machine, set the process and quote accurately:

  • Fibre type, yarn count and whether the feed is a carded web, a base fabric or a combination.
  • Target fabric construction, loop density and reference sample or drawing.
  • Finished width and roll format required downstream.
  • Required daily output and shift pattern.
  • Workshop layout, available power supply and material flow.
  • Any special working conditions, non-standard configuration or automation interface.

Where a customer supplies 2D drawings or samples, we prepare 3D drawings for confirmation before quoting. Customisation can extend to machine structure and layout redesign, functional module development or integration, and adaptation for special materials.

Maintenance and Long-Term Support

The YS is designed for long-term stability rather than peak speed alone. Routine maintenance centres on yarn guide condition, needle and loop-forming components, drive and take-up alignment, and lubrication intervals. We supply spare parts and technical support through our after-sales system, and our engineers assist with any production problem that arises during the life of the machine.

Customers running mixed portfolios often pair the YS with other equipment from our Machine for Chemical Fiber Textile range, including biaxial warp knitting machines and towel machines, so that web forming, stitch bonding and finishing stay in one coordinated line.

Frequently Asked Questions

What is the maximum working width of the YS Stitch Bonding Machine?

The standard working width is 4400 mm (173 in). We confirm the usable width against the finished fabric width and the downstream slitting or batching arrangement before the machine is built.

What speed can the YS run at?

The machine speed range is 50–1200 r/min. The actual production speed is set against loop density, yarn count and web weight, so the working point is agreed with the customer rather than fixed at the top of the range.

Which fabrics can be produced on the YS?

The YS handles lixin fabric, wire harness tape, medical bandages, garment interlinings, curtain fabrics, home-textile stitch-bonded nonwovens, shoe materials and waterproof membrane substrates. It also produces bottom-loop pile effects when the loop structure is introduced into a woven base fabric.

How is daily output estimated?

We use a reference construction of 150 g/m² shoe material, which gives approximately 5000 m² per day. Actual output depends on the fabric construction and process settings, so we recalculate for each customer's specific product.

Can the YS be customised for a non-standard line?

Yes. Customisation can involve machine structure and layout redesign, functional module development or integration, adaptation for special materials, and process-oriented optimisation for stability and efficiency. We work from customer drawings or samples and confirm 3D drawings before production.

What support is provided after delivery?

Our engineer attends the customer's factory for installation, commissioning and training until the equipment runs correctly. We provide knitter, maintainer and workshop management training, assist with quality system documentation, and continue to support production problems through our after-sales service system.